TECHNOLOGY STACK
Integrated Hardware & Emulsion System.
TES is a system comprising controlled dosing units, the Mexel®432 consumable emulsion, and telemetry integration. The system doses at defined intervals so station data can be reviewed against baseline conditions.
System specifications and component breakdown.
System Components (Supply & Install)
The TES solution is delivered as a scoped technical installation consisting of three integrated components.
1. The Hardware
Skid-mounted injection system with programmable controls. The dosing point is confirmed during site scoping.
2. The Consumable
A filming polyamine surfactant supplied in bulk IBCs. It is assessed against the site chemistry program and materials list.
3. The Telemetry
Integration options for plant data such as vacuum, TR and TTD. Provides records needed to review performance against agreed baselines.
Thermodynamic Verification
The system is reviewed through physical indicators, not generic savings models. We compare condenser indicators against agreed baselines.
Reviewing Delta-T across the condenser under comparable conditions.
Tracking the gap between steam temperature and outlet water temperature.
Comparing kPa trends against design targets and baseline behaviour.
Reviewing fouling indicators, inspections and available cleanliness data.
Fig 1. Typical Injection Layout for 600MW+ Unit
Core Applications
Power Generation (Utilities)
Scoped for 500MW+ wet-cooled units using river, dam or mine-water. Focus on measured condenser-performance improvement where back-pressure or vacuum decay is linked to fouling.
Heavy Industry & Mining
Critical cooling for smelter furnaces, compressors, and underground refrigeration. Focus on heat-exchanger fouling risk in high-solids water loops.
System Specifications
Request the technical data sheets for the Mexel®432 emulsion and the Dosing Unit skid layout.