TECHNOLOGY STACK
Integrated Hardware & Emulsion System.
TES is not a service contract. It is a proprietary system comprising automated dosing units, the Mexel®432 consumable emulsion, and telemetry integration. The system mechanically injects surfactant at specific intervals to maintain condenser vacuum and thermodynamic transfer.
System specifications and component breakdown.
System Components (Supply & Install)
The TES solution is delivered as a turnkey technical installation consisting of three integrated components.
1. The Hardware
Skid-mounted injection system with programmable logic controllers (PLC) and variable speed drives. Installed directly into the CW intake lines.
2. The Consumable
A filming polyamine surfactant supplied in bulk IBCs. It acts as a dispersant and corrosion inhibitor, forming a micron-thin barrier on tube surfaces.
3. The Telemetry
Integration with plant Scada to track Vacuum, TR, and TTD in real-time. Provides verification of system performance against guarantees.
Thermodynamic Verification
The system is validated by physical indicators, not theoretical models. We track the recovery of the condenser's design parameters.
Restoring the Delta-T across the condenser (Heat Absorption).
Minimizing the gap between Steam Temp and Outlet Water Temp.
Reducing kPa to design specifications (Vacuum Recovery).
Physical reduction in fouling factor (Rf) and biological film.
Fig 1. Typical Injection Layout for 600MW+ Unit
Core Applications
Power Generation (Utilities)
Engineered for 500MW+ wet-cooled units (coal/nuclear) using river or mine-water. Focus on restoring MW output lost to back-pressure/vacuum decay.
Heavy Industry & Mining
Critical cooling for smelter furnaces, compressors, and underground refrigeration. Focus on preventing heat-exchanger fouling in high-solids water loops.
System Specifications
Request the technical data sheets for the Mexel®432 emulsion and the Dosing Unit skid layout.